Reverse osmosis technology is the most advanced and energy-saving membrane separation technology. Compared with traditional distillation technology, it saves more energy consumption and has high water production efficiency. In recent years, with the development of society and the increasing improvement of people’s living standards, the application fields of RO water systems are becoming more and more extensive. For example, reverse osmosis is used to convert seawater and brackish water into drinking water, treat medical wastewater and generate medical water, treat oilfield water and industrial wastewater, etc. Therefore, the RO system has become an indispensable part of human water treatment.
RO water systems can not only save water and environmental protection but also produce high-quality and stable water, which has high-cost performance and commercial value. In order to have a more systematic and comprehensive understanding of reverse osmosis, NEWater will introduce the 9 advantages of reverse osmosis from 5 aspects.
2.0 The Principle of Reverse Osmosis System
Reverse osmosis is a method of reversing its natural permeation process, accomplished by means of a semi-permeable membrane. The process of reverse osmosis is similar to osmosis, the main difference is that reverse osmosis requires an external pressure to force the water through the membrane. Its principle is to separate these substances from water according to the fact that other substances cannot pass through the semi-permeable membrane under the action of higher osmotic pressure than the solution. According to the different RO pressure of various materials, the reverse osmosis method greater than the osmotic pressure can be used to achieve the purpose of separation, extraction, purification, and concentration.
Because the pore size of the RO membrane is very small (only about 10A), it can effectively remove dissolved salts, colloids, microorganisms, and organic matter in water (the removal rate is as high as 97986). The system has the advantages of good water quality, low energy consumption, no pollution, simple process, and simple operation.
3.0 Composition of Reverse Osmosis System
RO device has specific requirements for water pretreatment. On the one hand, the suspended solids and colloidal impurities need to be removed from the raw water. On the other hand, chemical dosing treatment is required to prevent the deposition of some insoluble salt on the membrane due to concentration.
（2） Pretreatment System
The main function of the pretreatment system is to remove impurities such as organic matter, suspended solids, colloid, and residual chlorine in the water, so as to make the raw water meet the water inlet requirements of the reverse osmosis host system. It is mainly composed of a raw water tank, raw water pump, dosing device, quartz sand filter, activated carbon filter, precision filter, etc.
（3）Reverse Osmosis Membrane
Membrane performance is the key to the realization of reverse osmosis separation. Membrane performance refers to the physicochemical stability and separation permeability of the membrane. According to the characteristics of groundwater, NEWater composite membrane is adopted. The membrane has the advantages of good chemical and biological stability, high desalination rate, low working pressure, low power consumption, long service life, and no change in water production with service time. The desalination rate of a single membrane reaches 99.6%.
(4) Combined Form of Reverse Osmosis Device
The RO device, also known as the reverse osmosis host system, is the heart of reverse osmosis water treatment equipment, which is mainly composed of reverse osmosis membrane, components, module shell (pressure vessel), support, etc. The water treated by RO devices can remove most inorganic salts, organic matter, microorganisms, and other impurities. The rationality of RO water system design is directly related to the investment cost, economic benefit, service life, and operation process of the whole project.
(5) Specific Operation and Control System
In order to accurately and reliably monitor the operation of the reverse osmosis system, two local instrument control panels are set on the reverse osmosis body device, which is equipped with a feedwater flow meter, product water flow meter, and product water conductivity meter. Section I inlet pressure gauge, section II inlet pressure gauge, and concentrated water pressure gauge. And it is equipped with a low-voltage alarm device.
The whole system is equipped with an operation control box, which can realize the functions of automatic and manual operation of the reverse osmosis system, including system shutdown, automatic flushing, and system low-pressure protection. The startup and shutdown of the whole unit can be completed locally or automatically.
9 Advantages of Reverse Osmosis System
RO water treatment technology basically belongs to physical methods. With the help of physical and chemical processes, it has many advantages that traditional water treatment methods do not have. Reverse osmosis equipment has a good desalination effect and is conducive to environmental protection. It is generally used for advanced water treatment and making pure water and high-purity water systems because it is widely used in electronics, food and beverage, chemical industry, pharmaceutical, and other industries. The advantages are as follows:
(1) Reverse osmosis only needs to desalinate and purify water by physical methods without phase change at room temperature. Water treatment only depends on water pressure as the driving force, and its energy consumption is the lowest among many treatment methods.
(2) There is no need for a large number of chemical reagents and acid-base regeneration treatment, no chemical waste liquid and waste acid-base discharge, and no environmental pollution.
(3) It is suitable for a wide range of raw water quality, that is, for the treatment of brackish water, seawater and sewage, and for the treatment of freshwater with low salt content.
(4) The desalination rate of RO equipment is high, and the desalination rate of a single membrane can reach 99%. The desalination rate of a primary reverse osmosis system can generally be stable at more than 90%, and the desalination rate of a secondary RO water system can be stable at more than 98%.
(5) Because the reverse osmosis equipment can effectively remove microorganisms such as bacteria, organic substances, and inorganic substances such as iron, manganese, and silicon, the effluent quality is much better than other methods and is stable. Secondary reverse osmosis can obtain high-quality pure water.
(6) After the reverse osmosis equipment is set, the burden of the terminal microporous membrane filter is greatly reduced, so as to prolong the service life of the terminal microporous membrane filter.
(7) Simple operation, easy-to-realize automatic protection function and save labor.
(8) Compact structure and small land occupation, so as to reduce the cost.
(9) As a concentration method, the equipment can recover valuable components dissolved in the solution with a high recovery rate of more than 70%.
Advantages and Applications of Reverse Osmosis System
Application of Industrial Circulating Cooling Water System in Sewage Treatment
As technology advances, the needs of society are being taken into account while new equipment is being developed. NEWater is committed to meeting the needs of its customers, minimizing pollution at all levels, and providing high-quality industrial water at a low cost. NEWater uses reverse osmosis technology to treat the discharge water of the circulating cooling water system, realizing zero discharge of the circulating cooling water system. The following is the process flow of RO treatment circulating water drainage system:
After softened and clarified by sodium carbonate, sodium hydroxide, and flocculant, the hardness of the discharged water of high-concentration circulating water is reduced by about 70%, the content of silica is reduced by about 60%, and the common is reduced by 40% – 50%. Add hydrochloric acid to the clarified and primary filtered water for softening to reduce the pH value to 7.0-7.5, and then add bactericide for sterilization, double filter material filter, activated carbon filter, and security filter, sd1<4 (generally about 3). The desalination rate of the reverse osmosis system is about 95%.
There are two rows of RO units, each with an inlet flow of 80m3/h, a water yield of 60m3/h, and a design recovery rate of 75%. The membrane modules are arranged in one level and two sections, 9/4 in each column, and anti-pollution composite membrane elements are used. The reverse osmosis-produced water is sent to the chemical workshop of the power plant and used as boiler make-up water after ion exchange desalination. The surplus produced water is reused for the circulating cooling water system. The reverse osmosis concentrated water is discharged to the boiler water ash flushing system as ash flushing water. The system has achieved a good water-saving effect.
Application of Ultrapure Water in the Preparation of Electrophoretic Paint
In the electrophoretic paint industry, reverse osmosis ultra-pure water treatment equipment can adjust the water quality of effluent and ensure the smoothness of plated parts. The ultrapure water treatment equipment for electrophoretic paint of NEWater adopts reverse osmosis as pretreatment and it is equipped with electrodeionization (EDI) device, which is the most economical and environmental protection process for preparing ultrapure water at present. Ultrapure water can be continuously prepared without regeneration with acid and alkali, which is not destructive to the environment.
The preparation process of ultrapure water for electrophoretic paint of NEWater company is as follows:
- The traditional water treatment method of preparing ultrapure water with ion exchange resin is as follows: Raw Water → Sand Carbon Filter → Precision Filter → Cation Bed → Anion Bed → Mixed Bed (Dual Bed) → Pure Water Tank → Pure Water Pump → Post Precision Filter → Water Point
- The combination of reverse osmosis water treatment equipment and ion exchange equipment is adopted. The basic process flow is Raw Water → Sand Carbon Filter → Precision Filter → Reverse Osmosis Equipment → Pure Water Tank → Mixed Bed (Double Bed) → Ultra Pure Water Tank → Ultra Pure Water Pump → Rear Precision Filter → Water Consumption Point
- The combination of reverse osmosis water treatment equipment and electrodeionization (EDI) equipment is adopted, which is not only the latest process for preparing ultrapure water but also an environment-friendly, economical, and great development potential ultrapure water preparation process. Its basic process flow is: Raw Water → Sand Carbon Filter → Precision Filter → RO Equipment → Pure Water Tank → Electrodeionization (EDI) → Ultrapure Water Tank → Ultrapure Water Pump → Rear Precision Filter → Water Point
The traditional ultrapure water treatment equipment for electrophoretic paint mainly includes multistage distillation, high-pressure fractional distillation, and centrifugal purification distillation. The distillation method is carried out at a high temperature of 120℃, and completely sterile water can be obtained. Therefore, the components of the equipment must withstand the impact of high temperatures, and the cost and maintenance cost of the equipment is high. RO technology combined with a high-efficiency ozone disinfection method, the whole system works at room temperature and low pressure, with low equipment investment and low operation and maintenance costs. The operation cost of the membrane treatment method is only 12-15% of that of the distillation method, which is very economical and competitive.
The NEWater membrane process adopts a multi-media filter for pretreatment. The microporous permeable working principle of reverse osmosis membrane ensures the removal of all large ions and molecules in water, and it can easily remove volatile organic pollutants with larger molecular diameters, so as to fundamentally ensure that the organic indicators meet the indicators specified in the Pharmacopoeia.
Application in the Preparation of Pure Drinking Water
The increasingly serious worldwide drinking water pollution crisis makes people pay special attention to the safety of drinking water. The new concept of drinking water makes more and more people start to use tap water and drink purified water. This diversion of water and drinking water has been gradually accepted by people. In recent years, some reverse osmosis pure water plants have been built in major cities and coastal areas around the world to produce purified drinking water and put it on the market. Now they are all over the country. Reverse osmosis technology can effectively remove organic salts, heavy metals, organics, carcinogens, bacteria, viruses, and other toxic and harmful substances harmful to human health, and ensure the purity and safety of drinking water.
NEWater adopts two-stage reverse osmosis technology, with a higher ion removal rate than single-stage, which is suitable for industries with high requirements for pure water. Taking well water as an example, the total hardness of general well water is about 630mg/L (calculated by CaCO3), and the total amount of Ca2+ and Mg2+ is 200mg/L, mainly bicarbonate, sulfate, chloride, and nitrate, which is not suitable for direct drinking.
After performing secondary RO treatment on the pure water from single-stage reverse osmosis, NEWater not only removes the salt in the water but also effectively removes bacteria, viruses, and some organic matter in the water. Yes, the effluent quality meets the international hygienic standard for bottled drinking pure water.
Ro host configuration of NEWater bottled drinking water reverse osmosis equipment: Security Filter, Inlet Solenoid Valve, RO Membrane, Shelling, Stainless Steel Multi-Stage High-Pressure Pump, High-Pressure Pipe Fittings, Water Production Flowmeter, Concentrated Water Meteormeter, Oil Immersion Pressure Gauge, Online Conductivity Meter, Low-Pressure Protection Switch, High-Pressure Protection Switch, etc.
RO System Problems that NEWater Can Solve
Problems In the Application of Reverse Osmosis System
Compared with other desalination devices, such as the evaporator, electrodialysis, and double bed, the reverse osmosis system has unique characteristics and advantages, and the localization of reverse osmosis has been paid more and more attention to. With the increasing application of reverse osmosis systems, the problems are becoming more and more serious. The normal utilization rate of some domestic and imported equipment is 60%, that of a full set of imported equipment is 30%, and that of a full set of domestic equipment is 10%, which causes a full set of domestic equipment to be 20% lower.
Design Improvement of RO System of NEWater Company
(1) Use of Security Filter
The main purpose of the security filter is to ensure that the RO inlet water does not damage the membrane module. Generally, the filter aperture is 5μm. The filter element shall be replaced according to the front and rear pressure difference, and the pressure difference shall be controlled within 58.8kpa.
At present, two kinds of disposable filter elements wound or folded, are used in domestic systems. Even the filter element with a small front and rear pressure difference should not be used for too long, because the filter element is easy to grow bacteria. NEWater recommends 14 ~ 15t / (H · m2) (m2 is the filter area of the filter element).
(2) Use of Scale Inhibitor
Reverse osmosis membrane pollution can be divided into biological pollution, suspended matter pollution, chemical pollution, colloidal pollution, bacterial pollution, etc. At present, sodium hexametaphosphate is the most used scale inhibitor in RO systems, but it is easy to decompose into phosphate, which is the nutrient source of bacteria, so improper use is easy to cause biological pollution. In addition, sodium hexametaphosphate is not easy to dissolve, and its scaling also affects the operation of the system. NEWater’s RO scale inhibitor also has:
① It can inhibit the growth of bacteria and prolong the cleaning cycle.
② It can prevent dissolved and insoluble iron in raw water from forming iron glue, affecting system operation and causing irreversible membrane pollution.
③ The saturation critical value (LSI value can reach 2.5) is increased. Acid can not be added to most raw water, and acid can be greatly reduced to a small part of raw water, so as to reduce CO2 in reverse osmosis effluent.
(3) Configuration of Large Flow Flushing
In the process of reverse osmosis water quality separation, the membrane surface contains many pollutants. Because the water separation direction is 90 ° with the water flow direction, the pollutants on the membrane surface can be removed by a large number of flushing. In fact, the cleaning device is ignored by the original domestic assembly equipment, and the inlet equipment is equipped with a cleaning device. NEWater has developed a PLC automatic control large flow flushing system, which is conducive to prolonging the service life of the RO membrane.
(4) Design of Reverse Osmosis Device
There is a complex calculation method for the design and calculation of RO devices. At present, NEWater company has developed special software. The designers preliminarily determine the scheme according to the raw water quality report and the performance of each membrane element, then input the raw water quality into the computer, and the program software will verify the feasibility of the preliminary scheme. If it is abnormal, a warning will be issued and the unreasonable part of the design will be displayed.
Don’t hesitate to contact NEWater now. We will provide strong technical and equipment support and water treatment solutions. Feel the new water brought by the RO system, and change the fate of water with science and technology!