Your Dependable Industrial Wastewater Treatment System Manufacturer
- Industrial wastewater treatment and purification.
- Door to Door delivery service.
- Customization and project management.
- Treats undesirable by-products.
- One-to-one design solutions.
NEWater: Industrial Wastewater Treatment System Manufacturing Leaders
NEWater has been manufacturing industrial wastewater treatment systems, for over 20 years. Sure the best introduction of the water meets and complies with the standard set up by global organizations. They are energy efficient and have a lower fuel consumption compared to our competitors worldwide.
NEWater Brings for YouDiverse Industrial Wastewater Treatment System
Your Industrial Wastewater Treatment System in China
Here at NEWater we design and manufacture industrial wastewater treatment systems, that treat waste from various industries including, the food industry, electric power plants, pulp, and paper industry, wood preserving, battery manufacturing, organic chemical manufacturing, oil and gas extraction, brine treatment, chemical precipitation among others.
With our own labs and research facilities here at NEWater, we manufacture industrial wastewater treatment systems. They have allowed us to fulfill our goal of sustainable and economical wastewater treatment, and to ensure there is lower water treatment waste as well.
How NEWater Industrial Wastewater Treatment System Product Description
With NEWater System, we offer a wealth of knowledge and technology to the in-house manufacturing of complete wastewater treatment solutions. Our solutions are designed to allow you to achieve optimum efficiency with the most cost-effective approaches by utilizing high-quality components.
We will work with you to supply equipment, controls, and chemicals that fulfill your discharge requirements and best integrate with your existing production processes, from the removal of heavy metals to the separation of oils and grease.
NEWater Industrial Wastewater Treatment System Features
It can achieve the complete separation of HRT and SRT. It can devour organics, thanks to continuous aeration. Theoretically, accomplish the impact of no excess sludge emissions, resulting in a large reduction in surplus sludge treatment expenses.
The membrane surface is not blocked by the unique method of operation, and the cleaning interval duration is long. Cleaning the membrane is straightforward since the membrane module can be cleaned independently, making maintenance convenient and simple.
NEWater Industrial Wastewater Treatment System Advantages
- 0.05 micro membrane filtering outlet water, the effluent water suspended solids and turbidity can close to zero, can be reused directly.
- It can save 50% of the land usable area as compared to typical treatment systems.
- The concentration of microorganisms in the bioreactor can range from 5000 to 8000 mg/L, with good biochemistry efficiency and impact resistance.
- A system with a high automation degree, adopting PLC control, can realize entire automatic control.
Your Industrial Wastewater Treatment System Parts
NEWater Mission：Bring New Life for Water
NEWater has an independent large-scale production workshop, which is convenient for the control and supervision of product production quality. Strictly abide by production standards and provide detailed guarantees for all projects.
NEWater establishes SOP standardized operation process and strictly implements the work process. The professional project installation team, implement 5S on-site management. Equipped with standard safety facilities, investigating access conditions, and short construction time.
The safe transportation process does not have to worry about product damage and extends the construction period. NEWater has provided system equipment to thousands of companies around the world, which guarantees absolute product transportation.
How Long does the General Production Cycle Need to Wait?
NEWater’s treatment types of equipment are divided into a large system and a small system according to the water volume. The equipment is divided into portable water-making equipment, small modular equipment, skid-mounted equipment, and container-type equipment. According to different water volumes and customer requirements, we provide customized services.
Conventional small equipment takes 3-7 days, and large equipment takes 2-3 months. This is based on your requirements and water volume.
If I Need to Customize Equipment, What Data Need to be Provided?
- As the voltage and frequency of different countries are different, we first need the local voltage and frequency of electricity.
- How many gallons the water requirement per hour is
- The water quality of the source water and what requirements need to be met
- If you need to provide on-site installation services
Does the Equipment Need to be Installed On-site?
- Portable and small equipment — This is plug and play, it doesn’t need to be provided installation services. According to our instructions, you can install by yourself.
- Small modular equipment, skid-mounted equipment, and container equipment-we will reserve the interface for docking. If there are installation workers, we will provide installation instructions and installation instructions. If necessary, we can also send someone to install it.
- How to provide installation instructions —— We have installation instructions and installation videos. If necessary, we can provide free remote software to help you with remote video installation instructions.
How to Charge for Installation Service？
- We provide free installation instructions, with instruction manuals and installation videos
- Remote video installation guidance. If it is a large piece of equipment and the customer needs to install it by himself, then we will also provide free remote installation guidance service, but we need to plan a good time, within our working hours. Our working hours are from 9 o’clock to 18 o’clock Beijing time
- We send workers to install it. This needs to be based on the size of the project. If we have been designated to install it in the early stage, the installation service abroad will belong to our scope of work, and no additional charge is required.
- If we need to send someone to install it temporarily, we need to provide different charges according to different countries, installation technical requirements, and different types of technical work. Welcome to inquire.
How to Transport the Equipment?
There are several types of transportation, sea, air, and express
- If it is a small device and requires fast speed, we can provide door-to-door service by air and express, the normal transportation cycle is 5-10 days.
- If it is skid-mounted or container equipment, it is more appropriate to use the shipping method. The normal transportation cycle is 20-40 days.
What’s Your Payment Method?
Small equipment needs payment to delivery
For skid-mounted equipment and container equipment, 50% is prepaid, 30% is charged after video inspection, and 20% is charged before shipment.
Of course, we provide you with flexible ways of cooperation. Become our agents, and have more flexible support. Welcome to contact us.
Do You Provide Maintenance Services?
- NEWater provides free installation guidance and a one-year product warranty service. During the warranty service period, if there is an equipment problem, we provide free equipment repair or replacement services. If it is a manual operation, a fee will be charged. We can provide the required equipment replacement.
- We provide life-long after-sales service. NEWater has a full set of equipment and accessories, which can be replaced. Don’t worry about the failure of after-sales and maintenance.
- During the warranty period, NEWater provides all kinds of professional technical support, and if necessary. We also provide remote video guidance services.
- After the warranty period, NEWater also provides life-long after-sales maintenance, which requires a certain amount of manual service. There are also many matching accessories that can be replaced, so there is no need to worry about the later operation of the equipment.
Do You Provide Design Services?
Yes, we do.
For conventional small equipment, NEWater has standardized equipment. For large-scale skid-mounted and container equipment, we can design a process that meets the needs according to different water quality requirements.
At the same time, we carry out three-dimensional drawing designs according to different requirements and then communicate with customers to confirm.
After the design confirmation is completed, we then proceed to custom processing. So you don’t have to worry about our design and production capacity. We will provide you with the most professional technical support.
Industrial Wastewater Treatment System from NEWater
NEWater wastewater treatment systems are used for the treatment of a variety of industrial wastes and are superior to the competition. And they are constructed under the oversight of our highly experienced engineers both construction engineers and environmental protection engineers.
Our industrial wastewater treatment system includes various treatment processes, including the absorption of organic compounds in the wastewater by a microbial slime layer. Air is pumped through the slime layer, this provides the oxygen that allows for the biochemical oxidation of the organic compounds. Sedimentation processes may be required that remove heavier solid substances from the water. UV filtration may also be used to remove bacteria, including microbial and viral pathogens.
Send over an email to NEWater now and get all your questions and queries regarding our industrial wastewater treatment plant answered!
The Ultimate FAQ Guide for Industrial Wastewater Treatment Systems.
The UN reports that approximately 80% of effluent from industries and manufacturing facilities ends up in water bodies such as lakes, oceans, and rivers. This pollutes the environment and contributes greatly to the transmission of waterborne illnesses. To put an end to this, national and international authorities have enacted stringent laws that regulate the quality of industrial waste and its disposal. For industries, the only way to evade heavy fines and legal action is by utilizing industrial wastewater treatment plants to ensure their discharge is of standard quality. This article answers the most asked questions on industrial wastewater treatment plants.
- What is an Industrial Wastewater Treatment System?
- Why Do You Need an Industrial Wastewater Treatment System?
- How Does an Industrial Wastewater Treatment System Function?
- What Are the Common Types of Industrial Wastewater Treatment Systems?
- How Do Membrane Bioreactor Systems Treat Industrial Wastewater?
- How Does Activated Sludge Treatment Work in Industrial Wastewater Treatment Systems?
- What is the Cost of Running an Industrial Wastewater Treatment System?
- Which Pollutants Are Eliminated by Industrial Wastewater Treatment Systems?
- How Do You Install Industrial Wastewater Treatment Systems?
- What is the Production Capacity of Industrial Wastewater Treatment Systems?
➣What is an Industrial Wastewater Treatment System?
An industrial wastewater treatment system is a high-level water treatment plant used to eradicate harmful contaminants from industrial effluent to allow reclamation or appropriate disposal. The treated effluent is primarily reintroduced into the water cycle or reused. Although industries are working to decrease the production of highly concentrated discharge, the usage of wastewater treatment systems keeps proliferating.
Virtually all industries and manufacturing facilities produce wastewater as a by-product. To ensure all industries are compliant with their respective wastewater regulations, NEWater manufactures customized wastewater treatment plants. We have diverse systems that utilize distinct wastewater treatment technologies such as membrane bioreactor treatment and activated sludge treatment.
Typically, industrial wastewater treatment systems incorporate preliminary, primary, and post-treatment mechanisms to treat industrial discharge. This guarantees high-level effluent, whose quality surpasses even the stringiest of regulations. The efficiency of these processes makes the operation of these systems quite stress-free and cost-efficient.
➣Why Do You Need an Industrial Wastewater Treatment System?
In essence, you need an industrial wastewater treatment system to be in compliance with the applicable effluent and disposal regulations. A wastewater treatment system conditions your industrial effluent to match the existing threshold thereby saving you from lawsuits and unnecessarily high fines. The effluent from the system is undoubtedly top-notch and can be reused thereby saving you other expenses.
Alternatively, you can discard the treated wastewater in the environment without having to worry about contravening discharge laws or polluting the environment. Wastewater treatment plants also protect your staff and surrounding communities from volatile effluent, which can cause bodily harm or severe illnesses like typhoid, diarrhea, and cancer.
In addition, the treatment equipment helps keep your facility, valuable products, and essential equipment safe. For instance, your pipework is guarded against corrosion, which occurs as a consequence of highly concentrated wastewater. As the relevant authorities tighten their grip on environmental laws, having wastewater treatment systems is becoming an essential need for most industries. Therein, you should be planning on acquiring one if you do not have one already.
➣How Does an Industrial Wastewater Treatment System Function?
Industrial wastewater treatment is typically accomplished through a number of processes. Different technologies can be assimilated to remove distinct pollutants and consequently deliver effluent of a specified quality. Underneath is a breakdown of the numerous stages that clean industrial wastewater.
● Preliminary screening.
Preliminary screening is the initial treatment of industrial effluent. The wastewater is passed through bar screening equipment, which eliminates suspended solids that are conventionally big. Some of the eliminated elements include glass pieces, wooden fragments, and plastics. They are eliminated to avoid fouling other constituents of the wastewater treatment plant.
● Elimination of grit.
Portions of sand and small stones may pass the preliminary screening equipment and to prevent system fouling, they must be extracted. The removed grit is cleaned and deposited in a landfill.
In aeration, oxygen is injected into the wastewater from an aeration vessel. This inspires the reproduction of bacteria, which are deployed to degrade organic waste. The bacteria break down biodegradable constituents to form water and CO2.
● Primary treatment.
The primary treatment of wastewater involves the use of coagulation and flocculation processes to speed up the sedimentation process. Sedimentation relies on gravity to settle down suspended solids, which are then referred to as sludge.
● Secondary treatment.
In the second treatment stage, activated sludge treatment is deployed to remove biodegradable organics. This is a biological process that exploits bacteria to break down the organics. Anaerobic or aerobic processes can be deployed in this stage.
Primarily, wastewater post-treatment in industrial wastewater treatment systems is attained using chlorination or ultraviolet sterilization. This stage is basically a disinfection phase that seeks to remove bacteria and other microorganisms used in activated sludge treatment. The working principles of wastewater treatment plants are illustrated in detail underneath.
➣What Are the Common Types of Industrial Wastewater Treatment Systems?
Due to the dissimilarity in wastewater characterization and the desired effluent quality, industrial wastewater treatment systems are manufactured in different variations. The following are some of the industrial wastewater treatment plants you can invest in.
● Effluent treatment systems.
Effluent treatment systems ideally treat industrial effluent, which is a byproduct of industrial or manufacturing processes. They are primarily used by industries that extensively utilize chemicals resulting in highly concentrated wastewater. Effluent treatment plants treat wastewater in four stages; preliminary treatment, primary treatment, secondary treatment, and tertiary treatment. They are characteristically high-volume water treatment systems and are available in distinct designs.
● Activated sludge plants.
Activated sludge plants are wastewater treatment systems reliant on activated sludge treatment. These systems utilize oxygen to inspire the growth of biological flocs, which degrade contaminants in the effluent. Unlike sewage treatment systems, activated sludge plants do not have settlement chambers and anaerobic sludge removal is not necessitated.
● Common and combined effluent treatment systems.
Common and combined effluent treatment systems are custom-made for small industries and manufacturing facilities. Several industries in a certain area can use common and combined effluent treatment plants to treat their respective wastewater. These industries share the cost of running the plant.
Industrial wastewater treatment systems can also be broken down based on the water treatment processes they deploy. For instance, reverse osmosis systems, ultrafiltration systems, water deionizer systems, UV sterilizers, and membrane bioreactor plants.
➣How Do Membrane Bioreactor （MBR）Systems Treat Industrial Wastewater?
Membrane bioreactor systems are presently the preferred wastewater treatment plants by industries and municipalities. They incorporate biological wastewater treatment and membrane filtration technologies to generate high-grade effluent. In membrane bioreactor systems, membrane filtration systems with a pore size of approximately 0.05 to 0.4 µm are deployed to extract suspended solids. This porosity size is matched by microfiltration and ultrafiltration systems.
Primarily, the membranes are configured in three separate ways; hollow fiber, flat sheet, and multi-tubular. In the multi-tubular configuration, the fluid flows from the lumen to the shell side while in the hollow fiber configuration, the fluid flow is from the shell to the lumen side. Finally, in the flat sheet configuration, the fluid flows toward the permeate side from the coated membrane side.
They also employ biological wastewater treatment, which is chiefly dependent on microorganisms. Microorganisms, particularly bacteria, are tasked with breaking down organic elements and extracting nitrogen. Additionally, membrane bioreactor plants employ two distinct process configurations.
- Submerged membrane bioreactor configuration, which is also known as immersed configuration.
- Side-stream membrane bioreactor configuration.
Learn more about membrane bioreactor wastewater treatment by watching the following video.
➣How Does Activated Sludge Treatment Work in Industrial Wastewater Treatment Systems?
Activated sludge treatment is a biological wastewater treatment process that employs aeration and biological flocs to remove organic contaminants. Essentially, air, particularly oxygen is pumped into raw wastewater from the aeration tank. This crunches the solids and bubbles form in the wastewater leading to the formation of sewage liquor. The sewage liquor is then pumped into an activated sludge chamber.
In the clarifiers, live microorganisms move and settle at the bottom while inactive or dead microorganisms settle at the top, forming a crust. There is a clear liquid in between the crust, which is clean water that can be injected into a watercourse. The activated bacterial sludge (live bacteria) is then reintroduced into the digestion chamber to treat incoming effluent while the dead microorganisms are extracted manually on a regular basis. Here is a comprehensive explanation of the activated sludge treatment process.
➣What is the Cost of Running an Industrial Wastewater Treatment System?
Prior to investing in an industrial wastewater treatment system, it is imperative that you access the possible investment, operating, and maintenance costs. The cost of industrial wastewater treatment equipment is primarily determined by several factors, key amongst them being the construction material, design and size, treatment technology, and the level of customization. You can find out the possible costs of industrial wastewater treatment plants by inquiring through our website.
The cost of running an industrial wastewater treatment plant encompasses expenses such as power usage, manpower, treatment chemicals, maintenance, and repairs. For a standard industrial plant, the operational costs range from $1 to $5 per cubic meter. The disparity in operational costs is caused by differences in wastewater characterization, the quality of treated effluent generated, the treatment processes, and the plant’s production volume.
NEWater provides top-notch industrial wastewater treatment systems at competitive and consumer-friendly prices. This is made possible by our efficient production technologies and facilities. Our systems also guarantee up to 50% savings on production costs thanks to innovative technologies.
➣Which Pollutants Are Eliminated by Industrial Wastewater Treatment Systems?
Industrial wastewater treatment plants extract numerous pollutants from industrial discharge to aid industries to comply with environmental regulations. The respective equipment is ordinarily customized to eliminate specific contaminants and ultimately deliver treated effluent of a specified quality. Furthermore, they are endowed with distinct treatment technologies, each specialized to extract specific contaminants.
Typical wastewater treatment plants extract large-sized impurities such as wood and plastics using screening equipment. Finer particles of sand and stones or grit are eliminated using media filters while other suspended solids are extracted using sedimentation. The sedimentation process can be augmented by deploying coagulation and flocculation.
Through biological treatment processes such as activated sludge treatment, objectionable organic compounds are broken down into less objectionable elements. Conventional media filters or membrane filters such as UF filters and MF filters are also deployed to extract suspended matter and lower turbidity.
The treated effluent can also be post-treated to improve its quality. Typically, UV water sterilizers or chlorine dosing systems are deployed to extract harmful bacteria, viruses, and other microorganisms. Our systems are tailored to extract pollutants you have specified and generate effluent of your desired quality.
➣How Do You Install Industrial Wastewater Treatment Systems?
Installing an industrial wastewater treatment system can be quite demanding hence we advise clients not to undertake the installation process on their own unless they are proficient at doing so. NEWater provides on-site installation services to buyers of our industrial wastewater treatment systems at discounted rates. In instances where our engineers are contracted to construct the plant on-site, we do not charge installation fees.
Our on-site installation services may however be impeded by geographical constraints. You can alternatively opt to outsource technicians within your locality to help install the system. To make the installation process easier and more efficient, we provide comprehensive installation guidebooks. You can also request installation tutorials from our esteemed customer support team.
Moreover, we manufacture turnkey wastewater treatment systems. These plants are pre-assembled in standard containers at our manufacturing facility. They comprise air-conditioning and lighting systems, unsophisticated operating interfaces, and elaborate pre and post-treatment chambers. Upon delivery, it only takes a few minutes to set up and get going.
➣What is the Production Capacity of Industrial Wastewater Treatment Systems?
Industrial wastewater treatment systems are generally high-volume plants capable of treating large quantities of industrial discharge over specified timelines. We manufacture wastewater treatment plants for small, medium, and large industries. Therein, our systems are available in an array of distinct production ranges.
Standard wastewater treatment systems for industries can produce between 50 and 190 m3 of treated effluent per hour. Their daily production capacity ranges from 13,000 to 150,000 gallons per day (GPD). If your production demands are higher or lower, we can customize the production capacity of the industrial wastewater treatment system.