Your Dependable Industrial Water Softeners Manufacturer in China
- Removes hardness
- Reduces conductivity
- Employs Reverse Osmosis technology
- Door-to-door delivery service
- Lifetime maintenance
NEWater: The Best Industrial Water Softener Equipment Supplier
NEWater specializes in the production of industrial water softener systems for over 20 years. We can provide you with the best quality, high performance, and efficient commercial water softeners for your water treatment needs. As a professional manufacturer, NEWater offers excellent customer service and competitive prices. All our industrial water softeners are produced using our advanced technological advances and the highest standards. We have a wide range of water-softening equipment that will surely meet your requirements. Get in touch with us for more information and updates.
NEWater Brings for YouDiverse Industrial Water Softener Systems
We manufacture industrial water softeners that use negative ion and positive ion resins that reduce hardness and prevent scale buildup.
Our EDI unit for water treatment uses industrial water treatment to ensure healthy and soft water for application and consumption.
We manufacture commercial water softener systems that employ high-quality resins and membranes for efficient and innovative equipment.
Your Reliable Industrial Water Softener System Company
NEWater manufactures high quality industrial water softeners and other water purification and treatment systems. They effectively remove mineral and heavy metal ions from hard water for water softening purposes while preventing any harmful side effects of contaminants.
These water softeners make it easy to treat and recycle industrial wastewater. In addition, the water is softened to prevent scale buildup and enable electrical appliance protection and maintenance.
How NEWater Designs Your Industrial Water Softener System
NEWater is a professional solution provider of industrial water softeners. In the whole process, when the raw water containing hardness ions passes through the resin layer in the exchanger, the calcium and magnesium ions in the water are replaced by the sodium ions adsorbed by the resin.
The resin adsorbs the calcium and magnesium ions, while the sodium ions enter the water. The water that comes out of the exchanger is the softened water with the hardness removed. The resins we offer are regenerative, which can reduce your input costs and improve the utilization of materials.
Industrial Water Softener System Project Examples
NEWater industrial water softener system can effectively remove various salts and impurities so that the water quality can meet the water quality requirements of major industrial processes.
The system features high automation, a one-key start, easy operation, stable product water quality, low operating cost, environmental protection, and easy maintenance.
NEWater Mission：Bring New Life for Water
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NEWater has an independent large-scale production workshop, which is convenient for the control and supervision of product production quality. Strictly abide by production standards and provide detailed guarantees for all projects.
NEWater establishes SOP standardized operation process and strictly implements the work process. The professional project installation team, implement 5S on-site management. Equipped with standard safety facilities, investigating access conditions, and short construction time.
The safe transportation process does not have to worry about product damage and extends the construction period. NEWater has provided system equipment to thousands of companies around the world, which guarantees absolute product transportation.
➣What is Water Softening?
Water softening simply refers to the process of eradicating minerals responsible for water hardness (Calcium and magnesium) from water. Softened water is ideal for most industrial, commercial, and domestic applications since it mitigates scaling and does not limit soap cleaners.
The utilization of hardened water results in soap wastage and the formation of hard scales on equipment resulting from the magnesium and calcium ions reaction with fatty acids. Ion exchange and the use of chemicals such as sodium carbonate and slaked lime are the primary water-softening mechanisms.
➣What is an Industrial Water Softener System?
Industrial water softener systems are water treatment units that use resins to eliminate magnesium ions as well as calcium ions from water, consequently generating soft water for industrial applications. Principally, most industrial water softeners utilize ion exchange to eject calcium, magnesium, and excessive iron from feed water.
Softened water is pivotal for most industrial applications given it thwarts the formation of hard scales on valuable equipment, which could result in clogging and ultimately, premature damage. In addition to the ejection of calcium and magnesium, water softeners often eliminate huge chunks of dissolved iron (up to 5 mg/l).
➣What is the Composition of a Brine Tank?
The brine tank is a vital component of the industrial water softener system responsible for regeneration. A brine tank is generally composed of highly concentrated salt and in some instances potassium. During regeneration, the salt solution (brine) held in the brine tank is drawn into the mineral tank and consequently used to recharge the bed of resin beads.
➣How do Water Softener Units Function?
Water softener systems technically function by swapping positively charged magnesium and calcium ions with sodium ions. Hard water is injected into a mineral tank often made of fiberglass. The tank is composed of negatively charged ions, which replace the positively charged ions in the water. This is accomplished by the ion exchange resins, which are typically perforated beads measuring 1 to 2 mm in diameter.
Continuous water softening results in the saturation of the resin beads by the hardness minerals hence prompting the regeneration cycle. Regeneration involves the addition of negatively charged ions into the resin beads.
➣How is Hard Water Different from Soft Water?
While the differences may not be visually told apart, the use of hard water or soft water in different applications has varying implications. Chiefly, hard water contains immense portions of calcium ions and magnesium ions while soft water is mainly devoid of such minerals.
The high calcium and magnesium concentration in hard water bring about scaling and squandering of detergents while soft water is conducive for use in cleaning and industrial applications. Additionally, consumption of hard water can be valuable to human health due to the presence of vital minerals like calcium which are absent in soft water. Water hardiness is graded based on the concentration of calcium carbonate as follows:
- Soft water: 0-60mg/l.
- Moderately hard water: 61-120 mg/L.
- Hard water: 121-180 mg/L.
- Very hard water: Over 180mg/L.
➣What is Mushing in Industrial Water Softening?
Salt mushing refers to the disintegration of salts in a water softener bringing about the origination of tiny granules that are mainly insoluble. Salt mushing often results in clogged intake valves found at the base of your brine tank.
To thwart clogging of the intake valves, regular cleaning is recommended. If your industrial water softener systems keep experiencing mushing, you are advised to utilize a different type of salt. Cleaning instructions of the system are clearly outlined in our manual.
➣Can Water Softening be Used as a Pretreatment for Reverse Osmosis Systems?
Yes. Both magnesium ions and calcium ions based in hard water can cause scaling in reverse osmosis equipment if not adequately treated. To avert the dangers of scaling on RO systems, water softening through chemical treatment of ion exchange is deployed to eradicate the hardness mineral. Well water typically contains high volumes of calcium, magnesium, and often iron ions hence the need for softening prior to treatment by reverse osmosis.
➣Do You Deliver Industrial Water Softener Systems
?
With NEWater, your worries regarding the transportation logistics of your water softener system. Our global delivery routes and infrastructure allows us to deliver our products to our client’s selected delivery locations in over 200 countries.
By exploiting the fastest and safest shipment modes, we have one of the best turnaround times. Within 3 days or a week, you can have your small-sized industrial water softener delivered to your desired location. Large systems will, however, take longer (2-3 months) based on the delivery location and shipment mode.
➣What are the Basic Components of Industrial Water Softener Systems?
Industrial water softeners are made of three key components, which are integrated to effectively soften hard water. Generally, the components are responsible for eradicating hardness minerals, observing the water flow, and facilitating regeneration and cleaning.
Mineral Tank.
This is probably the most significant component of water softener systems. Hardened water is deposited into the mineral tank where the bed of resin beads substitutes the calcium ions as well as the magnesium ions with sodium ions.
Control Valve.
Additionally, industrial water softeners have control valves with meters that regulate the volume of water moving into the mineral tank. The control valve is further responsible for launching the regeneration process once the resin beads are overwhelmed by the calcium and magnesium cations with a positive charge.
Brine tank.
Typically, brine tanks are smaller in size and are adjacently positioned beside the mineral tanks. The brine tank ensures the resin beads remain positively charged by harboring highly concentrated saline solutions.
➣Is Softened Water Fit for Human Consumption?
Soft water is perfectly safe for human consumption despite harboring salts. The concentration of sodium ions that substitute the calcium and magnesium ions is well within the set threshold for healthy drinking water. Softening moderately hard water with a hardness rate of 86 ppm results in softened water with 37 mg of sodium per liter, which is 2% less the stipulated daily sodium intake.
➣What Is the Energy Consumption of Industrial Water Softener Systems?
Energy consumption in water softener systems is no cause for concern as are most appliances. Water softeners softening running water in a household consumes approximately 70KWh of electricity annually. Comparatively, this is similar to an alarm clock.
However, the energy consumption in industrial water softener systems is higher given the size of the systems and volume of water softening. The power consumption is however efficient and significantly less in comparison to alternative water treatment systems like reverse osmosis systems.
➣What are the Limitations of Industrial Water Softener Systems?
Despite being extremely efficient and effective in softening water, industrial water softener systems do so at various costs. Although softened water is considered fit for human consumption, it can be detrimental to the health of patients on low-sodium prescriptions.
Purchasing an industrial water softener unit is also considerably expensive and maintenance can be relatively costly. Additionally, frequent cleaning of the system is necessitated and softened water is largely unsuitable for irrigation.
NEWater – Your Trusted Industrial Water Softener System Manufacturer
NEWater industrial water softening systems are perfectly suited to your business and project. We offer total solutions for your water needs. Our industrial water softener systems are available in different parameters and sizes. You can choose the best water softener size according to your exchange capacity or volume of water and the maximum flow rate required during peak usage periods.
These water softeners of ours are fully automatic, with metered or time control. They are used to treat industrial water by removing the hardness of the water using a resin. The resin can replace the hardness of the water with brine that is regularly regenerated.
NEWater water softeners feature automatic regeneration for 7 or 12 days. The length of the regeneration cycle can be adjusted to suit your requirements. We also have HDPE brine tanks and valves. If you also have resin purchasing needs, you can leave it entirely to us.
The Ultimate FAQ Guide for Industrial Water Softener Systems
The vast supply of water accessible to homesteads, industries, and commercial enterprises is majorly hard water. In fact, approximately 85% of water available for use is hard water hence the need for water softener systems.
For optimum service spans of industrial appliances and minimal interference of industrial processes and products, softening hard water is paramount. With over 20 years of practical experience, top-notch technology, and unrivaled expertise, NEWater manufactures premium water softener systems for distinct industries, households, and business entities.
- Where is Water Softening Mainly Applied?
- What Water Softening Processes are Utilized in Industrial Water Softeners?
- Are There Varying Types of Water Softener Systems for Industrial Use?
- What are the Advantages of Using Industrial Water Softeners?
- What is the Exchange Capacity of an Industrial Water Softener System?
- What is the Operational Pressure of Industrial Water Softeners?
- How Much Does an Industrial Water Softener System Cost?
- Which Impurities are Eradicated by Water Softener Systems?
- What Considerations Should I Bear in Mind When Purchasing an Industrial Water Softener?
- Which Salts are Used in Industrial Water Softener Systems?
- How Frequent Should One Add Salt to an Industrial Water Softener System?
- Are Industrial Soft Water Softeners Covered by Warranty?
- Do You Customize Industrial Water Softener Systems?
- Where Can I Purchase High-Quality Industrial Water Softeners?
- Do You Provide Custom Repair Parts and Accessories for Industrial Water Softener Systems?
- What Should I Do In the Case of a Defective Water Softener System?
- How Long do Industrial Water Softeners Last?
➣Where is Water Softening Mainly Applied?
To mitigate the adverse repercussions of untreated hard water on industrial processes and machinery, water softener systems are widely deployed to remove the hardness minerals. Similarly, water softening is exploited in households to prevent the formation of curd, which reduces the effectiveness of detergents.
The application of water softening virtually cuts across all human and industrial applications that necessitate high-quality water. Underneath are the primary sectors heavily reliant on water softening systems.
●Cooling towers and boiler feeds.
●Treatment of boiler feed water.
●Pretreatment of industrial reverse osmosis systems.
●Hospitals.
●Households.
●Businesses such as car washes.
➣What Water Softening Processes are Utilized in Industrial Water Softener Systems?
There are varying mechanisms often exploited to generate softened water for industrial applications but none matches the efficiency and effectiveness of ion exchange resins. Common water softening technologies include lime-softening, washing soda, crystallization, and reverse osmosis.
Ion Exchange
Ion exchange is the prevalent water softening mechanism in industrial processes. Principally, ion exchange functions by substituting the hardness ions (calcium, magnesium, and rarely iron cations) with sodium ions. First, the hard water is pumped through a mineral tank where it is subjected to resin beads spherical in shape harboring sodium ions. Often, resin beads are manufactured from polystyrene.
The positively charged magnesium and calcium cations are grasped by the resin beads harboring negative charge while sodium ions are injected. The automatic regeneration permits a preprogrammed refill of negatively charged sodium ions.
➣Are There Varying Types of Water Softener Systems for Industrial Use?
The intricacies of different applications demand the manufacture of varying water softener systems. The difference in industrial water softener systems is often captured by the varying designs, customization for certain applications, water softening processes, and scales of use. NEWater provides the following types of industrial water softener systems.
Ion exchange water softener systems
These are water softening units that simply operate by replacing positively charged magnesium and calcium ions with negatively charged ions. They are vastly popular in industrial water softening projects because of their prolonged lifespans and cost-efficiency. The mineral tanks in ion exchange systems operate under pressures ranging from 150psi to 160psi.
Skid-mounted water softener systems
Industrial water softeners are fitted onto metal rails for compatibility and easier mobility. These systems have their components fully assembled at the company and are delivered ready for use.
NEWater provides the following kinds of water softener equipment: softeners, cationic and anionic demineralization units, and mixed-bed polishing systems.
➣What are the Advantages of Using Industrial Water Softeners?
The effects of using hardened water in basic industrial processes such as cleaning or manufacturing of products could potentially have adverse economic and environmental repercussions. With a valid water softener system, industries are able to mitigate the hostile implications of hard water on vital equipment. The following are key benefits of using industrial water softener systems.
- They mitigate the threats of scaling on vital industrial machinery thereby prolonging your equipment’s lifespan.
- They save industries loads of money on repairs and replacement of pipes and other related equipment.
- They generate soft water, which has no effect on human skin or hair.
- Automatic regeneration makes the use of industrial water softeners convenient and cost-efficient.
➣What is the Exchange Capacity of an Industrial Water Softener System?
Industrial water softeners have varying exchange capacities depending on the scale of use. The quantity of soft water generated by a water softener system within a single regeneration cycle is habitually referred to as the softener capacity. The capacity of an industrial water softener is calibrated as gallons or grains.
NEWater provides a diverse range of industrial water softener systems with distinct exchange capacities ranging from 15k grains to over 4000k grains. Tanks used in water softener systems also hold varying capacities and are available in diameters measuring from six to 84.
➣What is the Operational Pressure of Industrial Water Softener Systems?
For optimum water softening, the operating pressure of the mineral tank and the overall industrial water softener has to be right. Often, the operational pressure in industrial water softener units is 100 psi while the tanks operate at a pressure of roughly 150 psi.
When manufacturing industrial water softener systems, NEWater deploys measures to mitigate excessive pressure loss. Pressure loss in industrial water softeners can be a result of deeper resin beds and varying sizes of control valves. Pressure drops exceeding 15psi are a rare occurrence in our water softener systems.
➣How Much Does an Industrial Water Softener Cost?
The cost of industrial water softener systems is chiefly broken down into two, the purchasing price and the operational costs. As a consequence of the distinction in specifications of industrial water softeners, it is difficult to estimate the purchase price. However, NEWater ensures you can easily inquire about the quotation of specific water softeners easily through our website.
The operational costs are further broken down into installation expenses, power consumption, skilled labor expenses, upkeep, and maintenance expenses. Generally, the operational costs of industrial water softener systems are considerably cheap given the primary expense is often salt. It costs approximately 10 to 25 dollars to purchase a 40lb bag of sodium. Additionally, they consume minimal energy and often last for 20 years meaning you have ample time to recoup your investment capital.
➣Which Impurities are Eradicated by Water Softener Systems?
Industrial water softeners eradicate huge chunks of calcium and magnesium ions found in hardened water if not all. Calcium and magnesium are principally responsible for scaling in industrial machinery and pipes hence the need for water softening. Additionally, water softening processes can eliminate certain portions of iron and manganese (often 5 ppm).
➣What Considerations Should I Bear in Mind When Purchasing an Industrial Water Softener System?
Prior to purchasing an industrial water softener unit, it is vital that you first familiarize yourself with the various available units and establish their compatibility with your respective project. Underneath, we have summarized a few factors that should aid you in procuring the ideal industrial water softener system.
The optimum flow rate.
The flow rate of industrial water softeners is simply the maximum number of water gallons softened per minute. Based on your application scale, your imminent water softener system should match your production expectations.
Exchange capacity.
Principally, you need to consider the system’s capability to soften water between regenerations. Your ideal water softener should be able to generate enough soft water within a single regeneration cycle.
➣Which Salts are Used in Industrial Water Softener Systems?
Industrial water softeners technically treat hardened water by adding salt. Various salt types are viable for use in industrial water softeners but the choice is often informed by the design and specifications of the system. Below are salts commonly utilized in water softeners.
Rock salt
Rock salt is broadly acquired from natural salt deposits found underground and has a sodium chloride concentration ranging from 98 to 99%. Certain components of rock salt are not soluble in water meaning the softener tanks necessitate regular cleaning.
Solar Salt
Solar salt is characterized by a sodium chloride concentration of 85% and is mainly obtained via evaporation. Unlike rock salt, it is slightly more soluble in water and hence does not command regular cleaning.
Evaporated Salt
Evaporated salt is more soluble than rock salt but slightly less soluble when compared to solar salt. Its sodium chloride concentration ranges from 96.6% to 99%.
➣How Frequent Should One Add Salt to an Industrial Water Softener?
The frequency of regeneration cycles determines how frequently you are obliged to refill salt in your water softener’s brine tank. For optimal production of soft water, it is advisable that the salt level is mainly exceeding the halfway mark of your brine tank. The need to refill salt in your water softener system is mainly determined by the:
- Quantity of water softened within a single regeneration cycle.
- The duration of a regeneration cycle and regeneration frequency.
➣Are Industrial Soft Water Systems Covered by Warranty?
Yes. To protect our customers from unsatisfactory, low-quality, or error-prone products, NEWater issues a 12 months warranty protection on all our water softener systems. Our warranty policy stipulates that any form of technical malfunction experienced within the first year of purchase has to be resolved by the company.
Breakdowns emanating from human mishandling, natural occurrences, or natural burnout do not qualify for warranty protection. You can contact our customer support team via email at info@newater.com for inquiries on warranty policies.
➣Do You Customize Industrial Water Softener Systems?
Professional uniqueness is a value NEWater holds in high esteem. Our engineers make use of the data provided by our clients to manufacture fully customized industrial water softener systems.
For accuracy in the design, we first model the system’s blueprint using 3D computer designing technology. Before proceeding to the actual manufacturing of the system, we send you visual presentations of the system’s blueprint for approval or correction.
Customization often takes into account the power frequency and voltage in your region, your desired exchange capacity, and your maximum flow rate. For a unique, custom-built industrial water softener unit, contact our specialists.
➣Where Can I Purchase High-Quality Industrial Water Softeners?
The majority of our customer base has lauded NEWater for its exceptionally high-quality water softener systems, related products, and outstanding customer service. We provide a wide array of standard water softeners and our engineers’ proficiency in customizing water softeners ensures we meet the diverse needs of our customer base.
Shopping from NEWater exposes you to a myriad of other high-quality water treatment systems and components. Our prices are considerate of the prevailing market conditions and we offer global delivery services.
➣Do You Provide Custom Repair Parts and Accessories for Industrial Water Softener Systems?
Having NEWater as your shopping partner further gives you access to unlimited repair parts and accessories for industrial water softener systems and other related products. Production of our spare components is done in-house to grant us control over their quality.
Available spare accessories include brine tanks, control valves, resin tanks, fleck parts, and installation components among others. We offer varied discounts on repair components and shipping is done to over 200 global destinations.
➣What Should I Do In the Case of a Defective Water Softener System?
To mitigate cases of defective water softener systems, we have constituted a team of quality assurance professionals solely tasked with sternly testing the systems. This ensures that your water softener is of the highest grade and that the odds of technical failures are close to zero.
However, unprecedented malfunctions may still occur hence we have elaborate measures in place to aid you to resolve your system’s failure promptly. Our warranty policy and lifetime repair services are services put in place to resolve your systems’ failure.
Simply get in touch with our technicians by contacting us via the contact details provided on our website.
➣How Long do Industrial Water Softener Systems Last?
Our industrial water softener systems will at least provide you with 20 years of exemplary services. Additionally, sufficient backwashing of the softener resins can contribute to a prolonged lifespan of up to 20 years.
Due to their prolonged life cycles and relatively low maintenance costs, industrial water softeners are undoubtedly worthy investments. Practices that may prolong your systems life expectancy include:
- Ensuring the brine tank has sufficient salts at all times.
- Ensuring your resin beads have adequate protection from manganese and iron.
- Constant cleaning to thwart clogging of the softener resins.
NEWater industrial water softener system offers a limitless of benefits and advantages. These include reduced chemical consumption, reduced energy usage, more consistent water quality, low maintenance, and repair cost, and long-life cycle.
All our water softening equipment is manufactured according to international quality standards. These are also 100% inspected and tested to ensure a stable quality. NEWater is committed to producing the highest quality industrial water softener to skyrocket your business.
NEWater has expert engineers that will design and produce industrial water softener systems based on your needs. You can consult our engineers for a quote request.