Your Dependable Industrial Water Softener System Manufacturer

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    NEWater: The Best Industrial Water Softener System Supplier

    NEWater specializes in the production of industrial water softener systems for over 16 years. We can provide you with the best quality, high-performance, and efficient Commercial Water Softeners for your water treatment needs. As a professional manufacturer, NEWater offers excellent customer services and competitive prices. All our industrial water softener systems are produced using our advanced technological advances and the highest standards. We have a wide range of water softening equipment that will surely meet your requirements. Get in touch with us for more information and updates.

    NEWater Brings for YouDiverse Industrial Water Softener Systems

    Industrial Water Softener

    We manufacture industrial water softeners that use negative ion and positive ion resins that reduce hardness and prevent scale buildup.

    Commercial Water Softeners

    Our EDI Unit for Water Treatment uses Industrial Water Treatment to ensure healthy and soft water for application and consumption.

    Commercial Water Softener Systems  

    We manufacture Commercial Water Softener Systems that employ high-quality resins and membranes for efficient and innovative equipment.  

    Your Reliable Industrial Water Softener System Company

    Here at NEWater, we design, manufacture, and supply high-tech Industrial Water Softeners that allow for appliance protection and maintenance by preventing scale buildup. They remove heavy metals and pathogens, to prevent any harmful side effects of the contaminants. These devices remove cations and anions and replace them with OH and H ions, respectively. They allow water to be easily treated and recycled. Thus making use of the potentially unlimited supply of brackish and saline water, among others, rather than straining already limited freshwater bodies.

    NEWater has over twenty years of experience under its belt, for manufacturing high-quality Industrial Water Softeners along with other water purification and treatment systems. And for our formulation and innovation in this field, we have received multiple accolades that highlight our commitment to environmental protection engineering and a healthy supply of fresh water for generations to come.

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    Industrial Water Softener System design

    How NEWater Designs Your Industrial Water Softener System

    NEWater is a professional solution provider of industrial water softener systems. In the whole process, when the raw water containing hardness ions passes through the resin layer in the exchanger, the calcium and magnesium ions in the water are replaced by the sodium ions adsorbed by the resin.

    The resin adsorbs the calcium and magnesium ions, while the sodium ions enter the water. The water that comes out of the exchanger is the softened water with the hardness removed. The resins we offer are regenerable, which can reduce your input costs and improve the utilization of materials.

    Industrial Water Softener System Project Examples

    NEWater Industrial Water Softener System can effectively remove various salts and impurities so that the water quality can meet the water quality requirements of major industrial processes.
    The system features high automation, one-key start, easy operation, stable product water quality, low operating cost, environmental protection, and easy maintenance.

    Industrial Water Softener System application
    NEWater R&D

    Just Send These Datas to Our Engineers

    Datas for system

    How NEWater Ships Your Industrial Water Softener Systems?

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    NEWater Mission:Bring New Life for Water

    NEWater has an independent large-scale production workshop, which is convenient for the control and supervision of product production quality. Strictly abide by production standards and provide detailed guarantees for all projects.

    Production workshop

    NEWater establishes SOP standardized operation process and strictly implements the work process. The professional project installation team, implement 5S on-site management. Equipped with standard safety facilities, investigating access conditions, and short construction time.

    Operation example

    The safe transportation process does not have to worry about product damage and extends the construction period. NEWater has provided system equipment to thousands of companies around the world, which guarantees absolute product transportation.

    Production and transportation 

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    Seawater Desalination System data sheet

    HOT FAQ

    NEWater – Your Trusted Industrial Water Softener System Manufacturer

    NEWater is one of the best manufacturers of industrial water softener systems in China. We offer a total solution to your water demands. NEWater industrial water softener system is perfectly suitable for your business and projects.

    We manufacture water softening equipment that is used for treating industrial water by removing water hardness using a resin. The resin can replace water hardness with brine that is periodically regenerated.

    Hot Sale Compact Water Purifier for Water Production Line and Water Softener System

    Our industrial water softener system comes in different sizes based on two different parameters. You can choose your industrial water softener system size based on your exchange capacity or the quantity of water. You can also choose industrial water softener system size according to the maximum flow rate needed at the peak usage period.

    We designed a Commercial Water Softeners that is fully automatic with a meter or time control. It features an automatic regeneration of 7 or 12 days. The length of time for the regeneration cycle is adjustable to suit your requirements.

    NEWater industrial water softener system assures a reduced resin loss and evenly distributed water because of its underdrain. It also assures a reduced pressure drop, especially at a peak flow rate.

    At NEWater, we produce an industrial water softener system that is equipped with a high-density polyethylene brine tank and valve. It also features a superior nonphenolic polystyrene resin that can provide up to 30,000 grains at a certain point.

    The Ultimate FAQ Guide for Industrial Water Softener Systems

    The vast supply of water accessible to homesteads, industries, and commercial enterprises is majorly hard water. In fact, approximately 85% of water available for use is hard water hence the need for water softener systems.

    For optimum service spans of industrial appliances and minimal interference of industrial processes and products, softening hard water is paramount. With over 16 years of practical experience, top-notch technology, and unrivaled expertise, NEWater manufactures premium water softener systems for distinct industries, households, and business entities.

    Figure 1 Industrial water softener system.

    What is Water Softening?

    Water softening simply refers to the process of eradicating minerals responsible for water hardness (Calcium and magnesium) from water. Softened water is ideal for most industrial, commercial, and domestic applications since it mitigates scaling and does not limit soap cleaners.

    The utilization of hardened water results in soap wastage and the formation of hard scales on equipment resulting from the magnesium and calcium ions reaction with fatty acids. Ion exchange and the use of chemicals such as sodium carbonate and slaked lime are the primary water softening mechanisms.

    What is an Industrial Water Softener System?

    Industrial water softener systems are water treatment units that use resins to eliminate magnesium ions as well as calcium ions from water, consequently generating soft water for industrial applications. Principally, most industrial water softeners utilize ion exchange to eject calcium, magnesium and excessive iron from feed water.

    Softened water is pivotal for most industrial applications given it thwarts the formation of hard scales on valuable equipment, which could result in clogging and ultimately, premature damage. In addition to the ejection of calcium and magnesium, water softeners often eliminate huge chunks of dissolved iron (up to 5 mg/l).

    Figure 2 Automatic water softener unit.

    Where is Water Softening Mainly Applied?

    To mitigate the adverse repercussions of untreated hard water on industrial processes and machinery, water softener systems are widely deployed to remove the hardness minerals. Similarly, water softening is exploited in households to prevent the formation of curd, which reduces the effectiveness of detergents.

    The application of water softening virtually cuts across all human and industrial applications that necessitate high-quality water. Underneath are the primary sectors heavily reliant on water softening systems.

    ●Cooling towers and boiler feeds.
    ●Treatment of boiler feed water.
    ●Pretreatment of industrial reverse osmosis systems.
    ●Hospitals.
    ●Households.
    ●Businesses such as car washes.

    What Water Softening Processes are Utilized in Industrial Water Softener Systems?

    There are varying mechanisms often exploited to generate softened water for industrial applications but none matches the efficiency and effectiveness of ion exchange resins. Common water softening technologies include lime-softening, washing soda, crystallization, and reverse osmosis.

    Ion Exchange.

    Ion exchange is the prevalent water softening mechanism in industrial processes. Principally, ion exchange functions by substituting the hardness ions (calcium, magnesium, and rarely iron cations) with sodium ions. First, the hard water is pumped through a mineral tank where it is subjected to resin beads spherical in shape harboring sodium ions. Often, resin beads are manufactured from polystyrene.

    The positively charged magnesium and calcium cations are grasped by the resin beads harboring negative charge while sodium ions are injected. The automatic regeneration permits a preprogrammed refill of negatively charged sodium ions.

    Figure 3 Ion exchange process.

    Are There Varying Types of  Water Softener Systems for Industrial Use?

    The intricacies of different applications demand the manufacture of varying water softener systems. The difference in industrial water softener systems is often captured by the varying designs, customization for certain applications, water softening processes, and scales of use. NEWater provides the following types of industrial water softener systems.

    Ion exchange water softener systems.

    These are water softening units that simply operate by replacing positively charged magnesium and calcium ions with negatively charged ions. They are vastly popular in industrial water softening projects because of their prolonged lifespans and cost-efficiency. The mineral tanks in ion exchange systems operate under pressures ranging from 150psi to 160psi.

    Skid-mounted water softener systems.

    Industrial water softener systems are fitted onto metal rails for compatibility and easier mobility. These systems have their components fully assembled at the company and are delivered ready for use.

    NEWater provides the following kinds of water softener equipment: softeners, cationic and anionic demineralization units, and mixed-bed polishing systems.

    Figure 4 Skid mounted industrial water softener system.

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    How is Hard Water Different from Soft Water?

    While the differences may not be visually told apart, the use of hard water or soft water in different applications has varying implications. Chiefly, hard water contains immense portions of calcium ions and magnesium ions while soft water is mainly devoid of such minerals.

    The high calcium and magnesium concentration in hard water bring about scaling and squandering of detergents while soft water is conducive for use in cleaning and industrial applications. Additionally, consumption of hard water can be valuable to human health due to the presence of vital minerals like calcium which are absent in soft water. Water hardiness is graded based on the concentration of calcium carbonate as follows:

    • Soft water: 0-60mg/l.
    • Moderately hard water: 61-120 mg/L.
    • Hard water: 121-180 mg/L.
    • Very hard water:  Over 180mg/L.

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    What are the Basic Components of Industrial Water Softener Systems?

    Industrial water softeners are made of three key components, which are integrated to effectively soften hard water. Generally, the components are responsible for eradicating hardness minerals, observing the water flow, and facilitating regeneration and cleaning.

    Mineral Tank.

    This is probably the most significant component of water softener systems. Hardened water is deposited into the mineral tank where the bed of resin beads substitutes the calcium ions as well as the magnesium ions with sodium ions.

    Control Valve.

    Figure 5 Control valve.

    Additionally, industrial water softener systems have control valves with meters that regulate the volume of water moving into the mineral tank. The control valve is further responsible for launching the regeneration process once the resin beads are overwhelmed by the calcium and magnesium cations with a positive charge.

    Brine tank.

    Typically, brine tanks are smaller in size and are adjacently positioned beside the mineral tanks. The brine tank ensures the resin beads remain positively charged by harboring highly concentrated saline solutions.

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    What are the Advantages of Using Industrial Water Softener Systems?

    The effects of using hardened water in basic industrial processes such as cleaning or manufacturing of products could potentially have adverse economic and environmental repercussions. With a valid water softener system, industries are able to mitigate the hostile implications of hard water on vital equipment. The following are key benefits of using industrial water softener systems.

    • They mitigate the threats of scaling on vital industrial machinery thereby prolonging your equipment’s lifespan.
    • They save industries loads of money on repairs and replacement of pipes and other related equipment.
    • They generate soft water, which has no effect on human skin or hair.
    • Automatic regeneration makes the use of industrial water softeners convenient and cost-efficient.

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    How do Water Softener Units Function?

    Water softener systems technically function by swapping positively charged magnesium and calcium ions with sodium ions. Hard water is injected into a mineral tank often made of fiberglass. The tank is composed of negatively charged ions, which replace the positively charged ions in the water. This is accomplished by the ion exchange resins, which are typically perforated beads measuring 1 to 2 mm in diameter.

    Continuous water softening results in the saturation of the resin beads by the hardness minerals hence prompting the regeneration cycle. Regeneration involves the addition of negatively charged ions into the resin beads.

    Figure 6 How a water softener system works.

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    What is the Exchange Capacity of an Industrial Water Softener System?

    Industrial water softener systems have varying exchange capacities depending on the scale of use. The quantity of soft water generated by a water softener system within a single regeneration cycle is habitually referred to as the softener capacity. The capacity of an industrial water softener system is calibrated as gallons or grains.

    NEWater provides a diverse range of industrial water softener systems with distinct exchange capacities ranging from 15k grains to over 4000k grains. Tanks used in water softener systems also hold varying capacities and are available in diameters measuring from six to 84.

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    What is the Operational Pressure of Industrial Water Softener Systems?

    For optimum water softening, the operating pressure of the mineral tank and the overall industrial water softener system has to be right. Often, the operational pressure in industrial water softener units is 100 psi while the tanks operate at a pressure of roughly 150psi.

    When manufacturing industrial water softener systems, NEWater deploys measures to mitigate excessive pressure loss. Pressure loss in industrial water softener systems can be a result of deeper resin beds and varying sizes of control valves. Pressure drops exceeding 15psi are a rare occurrence in NEWater’s water softener systems.

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    How Much Does an Industrial Water Softener System Cost?

    The cost of industrial water softener systems is chiefly broken down into two, the purchasing price and the operational costs. As a consequence of the distinction in specifications of industrial water softener systems, it is difficult to estimate the purchase price. However, NEWater ensures you can easily inquire about the quotation of specific water softeners easily through our website.

    The operational costs are further broken down into installation expenses, power consumption, skilled labor expenses, upkeep, and maintenance expenses.  Generally, the operational costs of industrial water softener systems are considerably cheap given the primary expense is often salt. It costs approximately 10 to 25 dollars to purchase a 40lb bag of sodium. Additionally, they consume minimal energy and often last for 20 years meaning you have ample time to recoup your investment capital.

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    What is the Composition of a Brine Tank?

    The brine tank is a vital component of the industrial water softener system responsible for regeneration. A brine tank is generally composed of highly concentrated salt and in some instances potassium. During regeneration, the salt solution (brine) held in the brine tank is drawn into the mineral tank and consequently used to recharge the bed of resin beads.

    Figure 7 Brine tanks.

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    Which Impurities are Eradicated by Water Softener Systems?

    Industrial water softeners eradicate huge chunks of calcium and magnesium ions found in hardened water if not all. Calcium and magnesium are principally responsible for scaling in industrial machinery and pipes hence the need for water softening. Additionally, water softening processes can eliminate certain portions of iron and manganese (often 5ppm).

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    What Considerations Should I Bear in Mind When Purchasing an Industrial Water Softener System?

    Prior to purchasing an industrial water softener unit, it is vital that you first familiarize yourself with the various available units and establish their compatibility with your respective project.  Underneath, we have summarized a few factors that should aid you in procuring the ideal industrial water softener system.

    The optimum flow rate.

    The flow rate of industrial water softener systems is simply the maximum number of water gallons softened per minute. Based on your application scale, your imminent water softener system should match your production expectations.

    Exchange capacity.

    Principally, you need to consider the system’s capability to soften water between regenerations. Your ideal water softener should be able to generate enough soft water within a single regeneration cycle.

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    Can Water Softening be Used as a Pretreatment for Reverse Osmosis Systems?

    Yes. Both magnesium ions and calcium ions based in hard water can cause scaling in reverse osmosis equipment if not adequately treated. To avert the dangers of scaling on RO systems, water softening through chemical treatment of ion exchange is deployed to eradicate the hardness mineral. Well water typically contains high volumes of calcium, magnesium, and often iron ions hence the need for softening prior to treatment by reverse osmosis.

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    Which Salts are Used in Industrial Water Softener Systems?

    Figure 8 Softening salt.

    Industrial water softener systems technically treat hardened water by adding salt. Various salt types are viable for use in industrial water softener systems but the choice is often informed by the design and specifications of the system. Below are salts commonly utilized in water softeners.

    Rock salt.

    Rock salt is broadly acquired from natural salt deposits found underground and has a sodium chloride concentration ranging from 98 to 99%. Certain components of rock salt are not soluble in water meaning the softener tanks necessitate regular cleaning.

    Solar Salt.

    Solar salt is characterized by a sodium chloride concentration of 85% and is mainly obtained via evaporation. Unlike rock salt, it is slightly more soluble in water hence does not command regular cleaning.

    Evaporated Salt.

    Evaporated salt is more soluble than rock salt but slightly less soluble when compared to solar salt. Its sodium chloride concentration ranges from 96.6% to 99%.

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    How Frequent Should One Add Salt to an Industrial Water Softener System?

    The frequency of regeneration cycles determines how frequently you are obliged to refill salt to your water softener’s brine tank. For optimal production of soft water, it is advisable that the salt level is mainly exceeding the halfway mark of your brine tank. The need to refill salt to your water softener system is mainly determined by the:

    • Quantity of water softened within a single regeneration cycle.
    • The duration of a regeneration cycle and regeneration frequency.

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    Is Softened Water Fit for Human Consumption?

    Soft water is perfectly safe for human consumption despite harboring salts. The concentration of sodium ions that substitute the calcium and magnesium ions is well within the set threshold for healthy drinking water. Softening moderately hard water with a hardness rate of 86 ppm results in softened water with 37 mg of sodium per liter, which is 2% less the stipulated daily sodium intake.

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    What are the Limitations of Industrial Water Softener Systems?

    Despite being extremely efficient and effective in softening water, industrial water softener systems do so at various costs. Although softened water is considered fit for human consumption, it can be detrimental to the health of patients on low sodium prescriptions.

    Purchasing an industrial water softener unit is also considerably expensive and maintenance can be relatively costly. Additionally, frequent cleaning of the system is necessitated and softened water is largely unsuitable for irrigation.

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    What Is the Energy Consumption of Industrial Water Softener Systems?

    Energy consumption in water softener systems is no cause for concern as are most appliances. Water softeners softening running water in a household consumes approximately 70KWh of electricity annually. Comparatively, this is similar to an alarm clock.

    However, the energy consumption in industrial water softener systems is higher given the size of the systems and volume of water softening. The power consumption is however efficient and significantly less in comparison to alternative water treatment systems like reverse osmosis systems.

    Figure 10 Industrial water softener plant.

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    Do You Deliver Industrial Water Softener Systems?

    With NEWater, your worries regarding the transportation logistics of your water softener system.  Our global delivery routes and infrastructure allows us to deliver our products to our client’s selected delivery locations in over 200 countries.

    By exploiting the fastest and safest shipment modes, we have one of the best turnaround times. Within 3 days or a week, you can have your small-sized industrial water softener delivered to your desired location. Large systems will, however, take longer (2-3 months) based on the delivery location and shipment mode.

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    What is Mushing in Industrial Water Softening?

    Salt mushing refers to the disintegration of salts in a water softener bringing about the origination of tiny granules that are mainly insoluble. Salt mushing often results in clogged intake valves found at the base of your brine tank.

    To thwart clogging of the intake valves, regular cleaning is recommended. If your industrial water softener systems keep experiencing mushing, you are advised to utilize a different type of salt. Cleaning instructions of the system are clearly outlined in our manual.

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    Are industrial soft water systems covered by warranty?

    Yes. To protect our customers from unsatisfactory, low-quality, or error-prone products, NEWater issues a 12 months warranty protection on all our water softener systems. Our warranty policy stipulates that any form of technical malfunction experienced within the first year of purchase has to be resolved by the company.

    Breakdowns emanating from human mishandling, natural occurrences, or natural burnout do not qualify for warranty protection. You can contact our customer support team via email at info@newater.com for inquiries on warranty policies.

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    Do You Customize Industrial Water Softener Systems?

    Professional uniqueness is a value NEWater holds in high esteem. Our engineers make use of the data provided by our clients to manufacture fully customized industrial water softener systems.

    For accuracy in the design, we first model the system’s blueprint using 3D computer designing technology. Before proceeding to the actual manufacturing of the system, we send you visual presentations of the system’s blueprint for approval or correction.

    Customization often takes into account the power frequency and voltage in your region, your desired exchange capacity, and maximum flow rate. For a unique, custom-built industrial water softener unit, contact our specialists.

    Figure 11 customized industrial water softener unit.

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    Where Can I Purchase High-Quality Industrial Water Softener Systems?

    The majority of our customer base has lauded NEWater for its exceptionally high-quality water softener systems, related products, and outstanding customer service. NEWater provides a wide array of standard water softeners and our engineers’ proficiency in customizing water softeners ensures we meet the diverse needs of our customer base.

    Shopping from NEWater exposes you to a myriad of other high-quality water treatment systems and components. Our prices are considerate of the prevailing market conditions and we offer global delivery services.

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    Do You Provide Custom Repair Parts and Accessories for Industrial Water Softener Systems?

    Having NEWater as your shopping partner further gives you access to unlimited repair parts and accessories for industrial water softener systems and other related products. Production of our spare components is done in-house to grant us control over their quality.

    Available spare accessories include brine tanks, control valves, resin tanks, fleck parts, and installation components among others. We offer varied discounts on repair components and shipping is done to over 200 global destinations.

    Figure 12 spare accessories for water softener systems.

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    What Should I Do In the Case of a Defective Water Softener System?

    To mitigate cases of defective water softener systems, we have constituted a team of quality assurance professionals solely tasked with sternly testing the systems. This ensures that your water softener is of the highest grade and the odds of technical failures are close to zero.

    However, unprecedented malfunctions may still occur hence we have elaborate measures in place to aid you to resolve your system’s failure promptly. Our warranty policy and lifetime repair services are services put in place to resolve your systems’ failure.

    Simply get in touch with our technicians by contacting us via the contact details provided on our website.

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    What are your Payment Terms and Methods for Water Softener Equipment?

    Enjoy flexible payment terms by placing your industrial water softener order from NEWater. Our payment terms for skid-mounted and conventionally large water softener units stipulate that you have to make a 50% initial payment, 30% payment after you have viewed the system, and settling of the remaining 20% prior to shipment.

    For small-sized water softeners, our payment policy demands that you clear the whole amount prior to shipment. NEWater is, however, a listening partner hence we are open to listening to your suggestions on payment terms.

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    How Long do Industrial Water Softener Systems Last?

    Our industrial water softener systems will at least provide you with 20 years of exemplary services. Additionally, sufficient backwashing of the softener resins can contribute to a prolonged lifespan of up to 20 years.

    Due to their prolonged life cycles and relatively low maintenance costs, industrial water softener systems are undoubtedly worthy investments. Practices that may prolong your systems life expectancy include:

    • Ensuring the brine tank has sufficient salts at all times.
    • Ensuring your resin beads have adequate protection from manganese and iron.
    • Constant cleaning to thwart clogging of the softener resins.

    Automatic Industrial Water Softener Plant Reverse Osmosis Softening System

    NEWater industrial water softener system offers a limitless of benefits and advantages. These include reduced chemical consumption, reduced energy usage, more consistent water quality, low maintenance, and repair cost, and long-life cycle.

    All our Commercial Water Softeners are widely used in different industries such as food and beverage, manufacturing, and medical. It is also useful in the commercial, agricultural, service, and pharmaceutical industries.

    NEWater has expert engineers that will design and produce industrial water softener systems based on your needs. You can consult our engineers for a quote request. As a professional manufacturer, we produce innovative industrial water softener systems.

    Easy Operate Water Softening Machine System

    NEWater is also an expertise-driven manufacturer. With our rich experience, we have a vast knowledge of water treatment technologies. Rest assured that NEWater understands your water demands and can provide solutions based on your needs.

    All our water softening equipment is manufactured according to international quality standards. These are also 100% inspected and tested to ensure a stable quality. NEWater is committed to producing the highest quality industrial water softener system to skyrocket your business.

    Request a quote today!

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